Now, I expect everyone with a pre-war Douglas has thought of this already – but I was quite pleased with the idea!
Some of the smaller pre-war models, such as my A31, do not have a plugged drilling in the cylinder head to allow a marked rod to be used for measuring piston position, so setting the ignition timing with a degree disc is the only real alternative. Fitting a disc to the end of the crank, however, would involve removing the flywheel and primary drive, which felt like a lot of extra work. The alternative was to cut the centre out of an old degree disc and attach it to the flywheel with self-adhesive velcro pads. Clearly, it won’t fit anything else in future but it saved a lot of work!

The next challenge, of course, was to establish top dead centre (TDC). Again, in the absence of a drilling in the cylinder heads, I had to improvise, using a long blunt rod through one of the valve caps to establish when the piston ‘rocked’ at the top of its stroke. After a few attempts, I think I got pretty close.
Close enough? Ultimately it’s a low-compression side valve. Accuracy is limited by the keyed drive pinion on the magneto, so it will always be ‘the closest tooth’. And, if, my crankshaft is typical, TDC differs from one piston to the other! I think it’s close enough …
